Medical Devices

Join leading companies who are driving better performance outcomes with Catalyx.  

  • Increasing Cost Savings
  • Automating Workload
  • Reducing Changeover Times 
  • Reducing Rogue Spend
  • Providing Full Traceability
  • Improving Operational Efficiency
Medical Devices

Specific Solutions for the Medical Devices Industry 

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Catalyx Digital LineClearance Assistant™

Digitally transforming the line clearance process to enable organizations in regulated industries to deliver products to market with maximum efficiency and quality. A multiple award-winning machine vision system which assesses the line clearance during line changeovers through objective electronic decisions that are quicker to achieve and repeatable when compared with manual line clearance procedures.

Digitally transforming the line clearance process to enable organizations in regulated industries to deliver products to market with maximum efficiency and quality. A multiple award-winning machine vision system which assesses the line clearance during line changeovers through objective electronic decisions that are quicker to achieve and repeatable when compared with manual line clearance procedures.

Digitally transforming the line clearance process to enable organizations in regulated industries to deliver products to market with maximum efficiency and quality. A multiple award-winning machine vision system which assesses the line clearance during line changeovers through objective electronic decisions that are quicker to achieve and repeatable when compared with manual line clearance procedures.

Digitally transforming the line clearance process to enable organizations in regulated industries to deliver products to market with maximum efficiency and quality. A multiple award-winning machine vision system which assesses the line clearance during line changeovers through objective electronic decisions that are quicker to achieve and repeatable when compared with manual line clearance procedures.

  • Reduces inspection times by up to 85%
  • Improves quality and compliance with secure repository of evidence
  • Full digital traceability of all inspections and operator activity Leverages value of existing line investment Unlocks world class OEE%
  • Supports LEAN, Factory of the Future and Digital Transformation initiatives
  • Built for GMP environments with full validation pack and support for 21 CFR Part 11
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  • Reduces inspection times by up to 85%
  • Improves quality and compliance with secure repository of evidence
  • Full digital traceability of all inspections and operator activity Leverages value of existing line investment Unlocks world class OEE%
  • Supports LEAN, Factory of the Future and Digital Transformation initiatives
  • Built for GMP environments with full validation pack and support for 21 CFR Part 11
Catalyx SmartFactory Machine Vision

Our machine vision systems are designed to enhance business operations by improving efficiency, accuracy, and productivity. Our solutions are used to inspect, analyze, and control various aspects of the production process in the medical devices industry ensuring product quality, safety, and compliance with regulatory standards. Some of the key applications and features of Catalyx machine vision systems include: 

Our machine vision systems are designed to enhance business operations by improving efficiency, accuracy, and productivity. Our solutions are used to inspect, analyze, and control various aspects of the production process in the medical devices industry ensuring product quality, safety, and compliance with regulatory standards. Some of the key applications and features of Catalyx machine vision systems include: 

Our machine vision systems are designed to enhance business operations by improving efficiency, accuracy, and productivity. Our solutions are used to inspect, analyze, and control various aspects of the production process in the medical devices industry ensuring product quality, safety, and compliance with regulatory standards. Some of the key applications and features of Catalyx machine vision systems include: 

Our machine vision systems are designed to enhance business operations by improving efficiency, accuracy, and productivity. Our solutions are used to inspect, analyze, and control various aspects of the production process in the medical devices industry ensuring product quality, safety, and compliance with regulatory standards. Some of the key applications and features of Catalyx machine vision systems include: 

Quality Control and Inspection

Inspects for defects, such as scratches, cracks, discoloration, foreign particles, and incorrect labeling. Our solutions can identify and reject non-compliant items, ensuring that only high-quality products reach the market. 

Barcode and Label Verification

Verifies the accuracy and integrity of barcodes, 2D data matrix codes, and labels on pharmaceutical packaging. This ensures that products are properly labeled and traceable throughout the supply chain. 

Print Inspection

Checks the legibility and accuracy of printed information, including lot numbers, expiration dates, and serial numbers on packaging. 

Color Verification

For products that rely on specific colors or color-coding.

Dimensional Measurement

Measures critical dimensions of medical devices, ensuring they meet precise specifications and tolerances.  

Assembly Verification

Verifies that components are correctly assembled such as verifying that all parts of a medical instrument are in the correct position.

Packaging Inspection

Examines the integrity and quality of the packaging materials such as  proper sealing, the presence of contaminants, and the condition of labels and printed information on packaging.

Our vision based solutions can be tailored to the specific needs of a business. They can be implemented as turnkey solutions or customized to integrate seamlessly with existing processes. Working with partners like Cognex, Catalyx has a track record of successfully delivering projects that leverage machine vision technology to enhance business operations, ensuring quality, precision, and efficiency in a wide range of applications. 

Catalyx SmartFactory Robotics

Catalyx specializes in the comprehensive design, development, integration, qualification, and ongoing support of automated robotic and cobot systems. Catalyx offers cutting-edge robotic material handling solutions and specializes in crafting custom end-effector designs for a range of applications in the pharmaceutical manufacturing processes, including assembly, packaging, and quality control. Our use of Machine Vision technology empowers us to provide highly adaptable and robust solutions for various automation needs.

What sets Catalyx apart is our proven track record of delivering successful solutions while collaborating closely with our clients to enhance productivity, lower operational costs, and ensure a substantial return on investment. We’ve cultivated a trusted network of robotic providers, including industry leaders like Universal Robots, Brooks Automation, Epson Robots, Fanuc, and more, ensuring that Catalyx has the perfect robotic solution to address your automation requirements.

Catalyx specializes in the comprehensive design, development, integration, qualification, and ongoing support of automated robotic and cobot systems. Catalyx offers cutting-edge robotic material handling solutions and specializes in crafting custom end-effector designs for a range of applications in the pharmaceutical manufacturing processes, including assembly, packaging, and quality control. Our use of Machine Vision technology empowers us to provide highly adaptable and robust solutions for various automation needs.

What sets Catalyx apart is our proven track record of delivering successful solutions while collaborating closely with our clients to enhance productivity, lower operational costs, and ensure a substantial return on investment. We’ve cultivated a trusted network of robotic providers, including industry leaders like Universal Robots, Brooks Automation, Epson Robots, Fanuc, and more, ensuring that Catalyx has the perfect robotic solution to address your automation requirements.

Catalyx specializes in the comprehensive design, development, integration, qualification, and ongoing support of automated robotic and cobot systems. Catalyx offers cutting-edge robotic material handling solutions and specializes in crafting custom end-effector designs for a range of applications in the pharmaceutical manufacturing processes, including assembly, packaging, and quality control. Our use of Machine Vision technology empowers us to provide highly adaptable and robust solutions for various automation needs.

What sets Catalyx apart is our proven track record of delivering successful solutions while collaborating closely with our clients to enhance productivity, lower operational costs, and ensure a substantial return on investment. We’ve cultivated a trusted network of robotic providers, including industry leaders like Universal Robots, Brooks Automation, Epson Robots, Fanuc, and more, ensuring that Catalyx has the perfect robotic solution to address your automation requirements.

Catalyx specializes in the comprehensive design, development, integration, qualification, and ongoing support of automated robotic and cobot systems. Catalyx offers cutting-edge robotic material handling solutions and specializes in crafting custom end-effector designs for a range of applications in the pharmaceutical manufacturing processes, including assembly, packaging, and quality control. Our use of Machine Vision technology empowers us to provide highly adaptable and robust solutions for various automation needs.

What sets Catalyx apart is our proven track record of delivering successful solutions while collaborating closely with our clients to enhance productivity, lower operational costs, and ensure a substantial return on investment. We’ve cultivated a trusted network of robotic providers, including industry leaders like Universal Robots, Brooks Automation, Epson Robots, Fanuc, and more, ensuring that Catalyx has the perfect robotic solution to address your automation requirements.

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Catalyx Life Cycle Services

With a relentless commitment to innovation and excellence, we offer a comprehensive suite of service offerings designed to empower our customers, enhance efficiency, and drive success. Our services are underpinned by four foundational pillars: Digital, People, Engagement, and Continuous Improvement. These pillars collectively ensure the delivery of world-class services and a customer-centric approach.

With a relentless commitment to innovation and excellence, we offer a comprehensive suite of service offerings designed to empower our customers, enhance efficiency, and drive success. Our services are underpinned by four foundational pillars: Digital, People, Engagement, and Continuous Improvement. These pillars collectively ensure the delivery of world-class services and a customer-centric approach.

With a relentless commitment to innovation and excellence, we offer a comprehensive suite of service offerings designed to empower our customers, enhance efficiency, and drive success. Our services are underpinned by four foundational pillars: Digital, People, Engagement, and Continuous Improvement. These pillars collectively ensure the delivery of world-class services and a customer-centric approach.

With a relentless commitment to innovation and excellence, we offer a comprehensive suite of service offerings designed to empower our customers, enhance efficiency, and drive success. Our services are underpinned by four foundational pillars: Digital, People, Engagement, and Continuous Improvement. These pillars collectively ensure the delivery of world-class services and a customer-centric approach.

  • Catalyx Digital & Optimization: streamline your processes, systems, and operations to identify inefficiencies, and implement tailored solutions to optimize your performance.
  • Catalyx Support & Maintenance: Our global teams provide out of hours 24/7 support and planned maintenance via access to our Hypercare Programme which provides access to a service desk technician and intervention from a local Embedded Support Engineer where required.
  • Catalyx Functional Process Management: Our Functional Process Management service focuses on optimizing specific processes within your organization by taking either full or partial ownership of the end-to-end function.
  • Catalyx Technical Project Services & Expert Deployment: Our Technical Services encompass a wide range of technical support, including; system integration, automation and equipment calibration.
  • Catalyx Learning: In response to the global shortage of engineering skills, Catalyx designed several programmes to address the critical shortage of engineering skills.
  • Catalyx Digital & Optimization: streamline your processes, systems, and operations to identify inefficiencies, and implement tailored solutions to optimize your performance.
  • Catalyx Support & Maintenance: Our global teams provide out of hours 24/7 support and planned maintenance via access to our Hypercare Programme which provides access to a service desk technician and intervention from a local Embedded Support Engineer where required.
  • Catalyx Functional Process Management: Our Functional Process Management service focuses on optimizing specific processes within your organization by taking either full or partial ownership of the end-to-end function.
  • Catalyx Technical Project Services & Expert Deployment: Our Technical Services encompass a wide range of technical support, including; system integration, automation and equipment calibration.
  • Catalyx Learning: In response to the global shortage of engineering skills, Catalyx designed several programmes to address the critical shortage of engineering skills.
Data System Integration

Catalyx offers comprehensive data analytics solutions and integration for organizations, addressing the increasing demand for efficient data management. Our expertise covers a wide spectrum of data-related areas, from batch variable data to integration with various enterprise systems, including Data Historians, ERP, MES, WMS, and Manufacturing Operations Management. In a data-driven world, Catalyx’s data analytics and integration services play a crucial role in helping organizations manage their data efficiently, make informed decisions, and optimize their operations, ultimately leading to improved productivity and cost-effectiveness.

Catalyx offers comprehensive data analytics solutions and integration for organizations, addressing the increasing demand for efficient data management. Our expertise covers a wide spectrum of data-related areas, from batch variable data to integration with various enterprise systems, including Data Historians, ERP, MES, WMS, and Manufacturing Operations Management. In a data-driven world, Catalyx’s data analytics and integration services play a crucial role in helping organizations manage their data efficiently, make informed decisions, and optimize their operations, ultimately leading to improved productivity and cost-effectiveness.

Catalyx offers comprehensive data analytics solutions and integration for organizations, addressing the increasing demand for efficient data management. Our expertise covers a wide spectrum of data-related areas, from batch variable data to integration with various enterprise systems, including Data Historians, ERP, MES, WMS, and Manufacturing Operations Management. In a data-driven world, Catalyx’s data analytics and integration services play a crucial role in helping organizations manage their data efficiently, make informed decisions, and optimize their operations, ultimately leading to improved productivity and cost-effectiveness.

Catalyx offers comprehensive data analytics solutions and integration for organizations, addressing the increasing demand for efficient data management. Our expertise covers a wide spectrum of data-related areas, from batch variable data to integration with various enterprise systems, including Data Historians, ERP, MES, WMS, and Manufacturing Operations Management. In a data-driven world, Catalyx’s data analytics and integration services play a crucial role in helping organizations manage their data efficiently, make informed decisions, and optimize their operations, ultimately leading to improved productivity and cost-effectiveness.

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Control System Integration

Catalyx designs automation systems to deliver integrated, comprehensive, and specialized connectivity solutions, networks, and digital ecosystems to organizations around the world. By working at all stages in the project lifecycle – from Inception and Front-End Engineering Design through Commissioning, Validation, and Qualification – our engineers are cross functional and multidisciplinary to improve our efficiency, decision-making, and vision. When designing projects, we can prioritize the technical viability of a solution for a successful, purpose-built deployment that meets the needs of the facility. These projects are supported by our robust Quality System that has been audited by our clients, including Fortune 500 Companies, with no major findings. Our engineers are trained and certified in all major process automation platforms, but we remain vendor agnostic.

Catalyx designs automation systems to deliver integrated, comprehensive, and specialized connectivity solutions, networks, and digital ecosystems to organizations around the world. By working at all stages in the project lifecycle – from Inception and Front-End Engineering Design through Commissioning, Validation, and Qualification – our engineers are cross functional and multidisciplinary to improve our efficiency, decision-making, and vision. When designing projects, we can prioritize the technical viability of a solution for a successful, purpose-built deployment that meets the needs of the facility. These projects are supported by our robust Quality System that has been audited by our clients, including Fortune 500 Companies, with no major findings. Our engineers are trained and certified in all major process automation platforms, but we remain vendor agnostic.

Catalyx designs automation systems to deliver integrated, comprehensive, and specialized connectivity solutions, networks, and digital ecosystems to organizations around the world. By working at all stages in the project lifecycle – from Inception and Front-End Engineering Design through Commissioning, Validation, and Qualification – our engineers are cross functional and multidisciplinary to improve our efficiency, decision-making, and vision. When designing projects, we can prioritize the technical viability of a solution for a successful, purpose-built deployment that meets the needs of the facility. These projects are supported by our robust Quality System that has been audited by our clients, including Fortune 500 Companies, with no major findings. Our engineers are trained and certified in all major process automation platforms, but we remain vendor agnostic.

Catalyx designs automation systems to deliver integrated, comprehensive, and specialized connectivity solutions, networks, and digital ecosystems to organizations around the world. By working at all stages in the project lifecycle – from Inception and Front-End Engineering Design through Commissioning, Validation, and Qualification – our engineers are cross functional and multidisciplinary to improve our efficiency, decision-making, and vision. When designing projects, we can prioritize the technical viability of a solution for a successful, purpose-built deployment that meets the needs of the facility. These projects are supported by our robust Quality System that has been audited by our clients, including Fortune 500 Companies, with no major findings. Our engineers are trained and certified in all major process automation platforms, but we remain vendor agnostic.

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Modernization & Migration

Catalyx has crafted a set of dedicated legacy install base modernization services to evaluate, prioritize, plan, and execute modernization plans designed around a client’s unique legacy landscape. Utilizing these services, we have executed migration projects ranging from single controller and HMI projects to a multi-year modernization plan touching 50+ controllers, 70+ HMIs, and dozens of connected servers and data platforms all under change control using a GAMP 5 risk-based approach.

We can also utilize different aspects of our process for standalone engagements such as evaluating a legacy install base and presenting risks, or just the creation of a validation master plan for modernization.

Catalyx has crafted a set of dedicated legacy install base modernization services to evaluate, prioritize, plan, and execute modernization plans designed around a client’s unique legacy landscape. Utilizing these services, we have executed migration projects ranging from single controller and HMI projects to a multi-year modernization plan touching 50+ controllers, 70+ HMIs, and dozens of connected servers and data platforms all under change control using a GAMP 5 risk-based approach.

We can also utilize different aspects of our process for standalone engagements such as evaluating a legacy install base and presenting risks, or just the creation of a validation master plan for modernization.

Catalyx has crafted a set of dedicated legacy install base modernization services to evaluate, prioritize, plan, and execute modernization plans designed around a client’s unique legacy landscape. Utilizing these services, we have executed migration projects ranging from single controller and HMI projects to a multi-year modernization plan touching 50+ controllers, 70+ HMIs, and dozens of connected servers and data platforms all under change control using a GAMP 5 risk-based approach.

We can also utilize different aspects of our process for standalone engagements such as evaluating a legacy install base and presenting risks, or just the creation of a validation master plan for modernization.

Catalyx has crafted a set of dedicated legacy install base modernization services to evaluate, prioritize, plan, and execute modernization plans designed around a client’s unique legacy landscape. Utilizing these services, we have executed migration projects ranging from single controller and HMI projects to a multi-year modernization plan touching 50+ controllers, 70+ HMIs, and dozens of connected servers and data platforms all under change control using a GAMP 5 risk-based approach.

We can also utilize different aspects of our process for standalone engagements such as evaluating a legacy install base and presenting risks, or just the creation of a validation master plan for modernization.

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Monitoring, Notifications, and Alarm Integration

Catalyx is experienced in deploying Monitoring and Notification Systems across the industry, bringing cutting-edge technologies for a flexible and customized yet standardized solution. We have developed sophisticated EMS and BAS systems with Alarm Management, including user-based hierarchy to notify operators of critical conditions and escalate as needed. We accelerated deployments by leveraging the latest remote installation methods to reduce the need for conduit, wiring, and labour. Our experience across the breadth of system integration has enabled us to seamlessly integrate Monitoring, Notification and Alarm data into GXP-Rated Historian solutions and deploy with standardized documentation to streamline validation.

Catalyx is experienced in deploying Monitoring and Notification Systems across the industry, bringing cutting-edge technologies for a flexible and customized yet standardized solution. We have developed sophisticated EMS and BAS systems with Alarm Management, including user-based hierarchy to notify operators of critical conditions and escalate as needed. We accelerated deployments by leveraging the latest remote installation methods to reduce the need for conduit, wiring, and labour. Our experience across the breadth of system integration has enabled us to seamlessly integrate Monitoring, Notification and Alarm data into GXP-Rated Historian solutions and deploy with standardized documentation to streamline validation.

Catalyx is experienced in deploying Monitoring and Notification Systems across the industry, bringing cutting-edge technologies for a flexible and customized yet standardized solution. We have developed sophisticated EMS and BAS systems with Alarm Management, including user-based hierarchy to notify operators of critical conditions and escalate as needed. We accelerated deployments by leveraging the latest remote installation methods to reduce the need for conduit, wiring, and labour. Our experience across the breadth of system integration has enabled us to seamlessly integrate Monitoring, Notification and Alarm data into GXP-Rated Historian solutions and deploy with standardized documentation to streamline validation.

Catalyx is experienced in deploying Monitoring and Notification Systems across the industry, bringing cutting-edge technologies for a flexible and customized yet standardized solution. We have developed sophisticated EMS and BAS systems with Alarm Management, including user-based hierarchy to notify operators of critical conditions and escalate as needed. We accelerated deployments by leveraging the latest remote installation methods to reduce the need for conduit, wiring, and labour. Our experience across the breadth of system integration has enabled us to seamlessly integrate Monitoring, Notification and Alarm data into GXP-Rated Historian solutions and deploy with standardized documentation to streamline validation.

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Track and Trace

The Catalyx suite of Track and Trace capabilities serves as a powerful solution for enhancing visibility, transparency, and quality control in the tracking and tracing of products throughout the supply chain. Our solutions provide real-time visibility into the location, production status, and supplier source of products. Using RFID and barcode technologies, our solutions allows for the monitoring and tracking of products as they progress through various production processes and stages. For industries with strict regulatory requirements, these solutions can assist in meeting compliance standards by providing documented traceability and reporting capabilities.

The Catalyx suite of Track and Trace capabilities serves as a powerful solution for enhancing visibility, transparency, and quality control in the tracking and tracing of products throughout the supply chain. Our solutions provide real-time visibility into the location, production status, and supplier source of products. Using RFID and barcode technologies, our solutions allows for the monitoring and tracking of products as they progress through various production processes and stages. For industries with strict regulatory requirements, these solutions can assist in meeting compliance standards by providing documented traceability and reporting capabilities.

The Catalyx suite of Track and Trace capabilities serves as a powerful solution for enhancing visibility, transparency, and quality control in the tracking and tracing of products throughout the supply chain. Our solutions provide real-time visibility into the location, production status, and supplier source of products. Using RFID and barcode technologies, our solutions allows for the monitoring and tracking of products as they progress through various production processes and stages. For industries with strict regulatory requirements, these solutions can assist in meeting compliance standards by providing documented traceability and reporting capabilities.

The Catalyx suite of Track and Trace capabilities serves as a powerful solution for enhancing visibility, transparency, and quality control in the tracking and tracing of products throughout the supply chain. Our solutions provide real-time visibility into the location, production status, and supplier source of products. Using RFID and barcode technologies, our solutions allows for the monitoring and tracking of products as they progress through various production processes and stages. For industries with strict regulatory requirements, these solutions can assist in meeting compliance standards by providing documented traceability and reporting capabilities.

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Quality and Compliance

Catalyx can help keep your operations safe and compliant. We bring extensive industry expertise and provide a variety of automation regulatory system services as part of our Automation Solutions offering — delivering integrated process compliance systems and regulatory compliance consulting services to meet your specific needs.

Catalyx can help keep your operations safe and compliant. We bring extensive industry expertise and provide a variety of automation regulatory system services as part of our Automation Solutions offering — delivering integrated process compliance systems and regulatory compliance consulting services to meet your specific needs.

Catalyx can help keep your operations safe and compliant. We bring extensive industry expertise and provide a variety of automation regulatory system services as part of our Automation Solutions offering — delivering integrated process compliance systems and regulatory compliance consulting services to meet your specific needs.

Catalyx can help keep your operations safe and compliant. We bring extensive industry expertise and provide a variety of automation regulatory system services as part of our Automation Solutions offering — delivering integrated process compliance systems and regulatory compliance consulting services to meet your specific needs.

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Peace-of-mind working with a technology solutions partner who places the deepest value on long-term customer relationships.

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Diverse and discrete functions at scale.

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Global business with Local presence.

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Better bottom line through improved performance measurable at the margins.

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Skilled & Highly trained technical teams.

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Customer Stories

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Enhancing Quality Assurance in Catheter Inspection
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